Plush toy sample production:
After the requirements of the original template are correctly identified, the material and process corresponding to the template should be distinguished according to the requirements. If you need to punch the template, should make a knife die; Hot melt plate should be made for hot fleece sample; When sample cutting is needed, polyester sheet or screen printing plate needs to be made; The need for computer embroidery is to distinguish between full embroidery or patch embroidery. Need to make knife mold, computer embroidery or silk screen brush is handed over to the relevant departments; In this case, it is necessary to make samples for cutting according to the requirements.
Materials for making samples in general: 200 cards for original samples; Use 0 for production templates. 8mm elastic paper. Sample paper should be flat, clean and dry.
Pattern making rules
Making plush toy template pay attention to the template of the straight line, arc, Angle, proportion, symmetry, positioning of the production principle, the text expression is written in the front of the template. The production principle of the template is that the straight line of the template should be straight, the arc should be round, the cutter should reach, and the Angle and proportion should be consistent. The trapezoid plate with center line should keep both sides symmetrical; The rectangles should be parallel to each other. The registration points should be accurate, and the registration points used for splicing or darting should be appropriate without omission.
Sample margin of error
Reproduction of production templates should be accurate and consistent with original templates. If the sample length is less than 10cm, there shall be no error. If the sample length is more than 10cm, the error is generally within 0.5cm. To maintain the accuracy of the template, the deformation of the template should be checked, and the original template should be checked frequently during use. If there is damage or deformation out of shape should be replaced in time. When the fabric will shrink due to different materials or processes after cutting, it should be considered to enlarge the sample, but this can only be confirmed after sealing sample.
Mark requirements for the template
In order to identify the template correctly, the mark of the template is very important. The mark of the sample includes: product model, product name, part name and sample number, and material name (process requirements). Silk flow direction, cut number, positioning mark. All the above contents should be marked on the sample. If the sample area is too small to mark all the contents, the sample number should be marked to remind to compare the process and technical requirements list. At the same time, the corresponding content should be found on the technical requirements sheet. Controlled marks shall be marked on the template; The original sample shall be stamped with the control seal of the technical department, and the production sample shall be stamped with the control seal of the production department. The control seal shall have the name or code name of the sampler.
Duplicate sample quality requirements
The accuracy of the template used in reproduction production is the prerequisite to ensure the accuracy of cutting pieces. The quality requirements for copying templates are: accurate shape, correct marking and complete information.
Interpret the layout diagram
The discharge diagram is an arrangement of each template indicating the minimum amount of material to be used. The layout diagram will generally indicate the general information of the pattern silk flow or wool direction, pattern backward or in the same direction, pattern cutting.
During cutting operation, calculation and discharging shall be carried out according to the information prompted by the discharge diagram and the requirements of the production batch to calculate the unit cutting amount. Discharge materials in a way that consumes the least amount of material.
Use digitizer or industrial photography to convert vector images for template typesetting
Digitizer is a widely used graphic input device in professional application fields. It is composed of electromagnetic induction plate, vernier and corresponding electronic circuit. When the user moves the cursor to the designated position on the electromagnetic induction board, and aligns the intersection point of the cross with the digital point, press the button, the digitalized instrument will then arrange the corresponding command symbol and the coordinate value of the point position into an orderly group of information, and then transmit to the main computer through the interface (multi-serial interface). The digitizer is a large area of the tablet, users can use a special electromagnetic pen or light brush on the drawing of graphics, and transmitted to the computer system. However, in the software support it is very different from the tablet, the hardware design is also a particular emphasis.